Safety Instruction in Machine Installation / Disassembly
In installation / disassembly, please pay attention to the following points:
- Machine installation/ disassembly must be exclusively done by trained professionals under supervision of the people in charge, such as machinery personnel, electrical professionals, and comprehensive maintainers etc.
- Be careful in machine installation/ disassembly. Ensure the correct use of equipment and tools, such as hoist, forklift, mooring rope, etc.
- The machine must be transported to the site and installed correctly. And it can only be hoisted or carried at the preset or marked place. If there is no mark, measure the center-of-gravity position and then hoist or carry it safely.
- In installation/ disassembly areas, please set indicator signs, post safety instructions, install protective measures, and provide safe walking path.
- Related person should wear appropriate protective tools, such as safety helmet and safety belt.
- If re-installed or test run in the future, it’s important to disassembly and store the machine correctly, so as to ensure the normal and safe run of the machine.
- To the materials used in machine installation/ disassembly, if they need to be handled, handle them correctly, and ensure there is no harm to the environment.
- Before starting the machine, all detection measures on machine’s safety run, such as debug, test operation, installation, and acceptance etc., have to be finished.
Note that:
If disassembly, installation, first start of the machine are operated by the user or person appointed by the user instead of staff from King Machine, the responsibility of corresponding damage and maintenance won’t be shouldered by King Machine.
Special Safety Instructions
Emergency Shutdown Treatment
Basic instruction requirements
Keep on high alert for potential danger during machine run.
The following information should be known before operation:
The peril which can be detected from the machine.
The means to prevent and handle such peril, such as emergency shut-down, chemicals, dangerous gas, and first-aid measures.
Emergency facility’s position around and operation methods, such as first-aid facility and fire extinguishing facility.
Current emergency systems and their positions, such as fire detector and escape path.
Stop the machine in emergent circumstances
Under dangerous condition, the machine has to be stopped as soon as possible.
The operator, before any operation, should be familiar with structure, location, operation, and function of all emergency shutdown devices.
Under emergent circumstance, immediately start the nearest emergency shutdown device, such as emergency shutdown switch.
Ensure that the machine has been stopped and that pipeline system has been transferred to a safe state.
Be careful of the danger caused by electrical/ pressure components after pressing emergency shutdown button, which can only be used to immediately stop the machine under emergent condition. Note that it’s not an electricity source disconnection device. After being pressed, there is still electricity in electric components, and pressure in pneumatic/ hydraulic components.
Be careful about the danger caused by mistaken use of main switch., which can’t be used as an emergency shutdown device. It is to cut off the electricity source after the stop of the machine, so as to ensure the machine has been actually stopped.
Lock the machine in case of being powered on.
Make necessary emergency measures.
Emergency Measures
Under emergency, it should observe the following points according to company’s emergency rules:
Stop the machine immediately.
Rescue the injuries.
Inform the relevant emergency service person, such doctors and fire department, of the accident.
Provide first-aid.
Inform the supervisor.
Fire Disaster Treatment
Fire extinguishing methods to different fire situations, such as CO2 extinguishing facility.
Locations of extinguishing facilities and operation methods.
Use and only use appropriate extinguishing equipment to extinguish the fire. Otherwise, it may generate new threats, such as poisonous gas and steam.
If the gas overflows, common workers should leave the dangerous zone, and only the person equipped with appropriate respirator can get in. If possible, stop the gas overflow by shutting down the main valve.
To relatively strong fire or if unable to deal with the danger by self, please leave the dangerous area, and report to the police or relevant departments immediately.
Chemical Accident Treatment
To chemical accidents, remember the basic points and dealing methods:
Be familiar with the safety data of used chemicals.
Be familiar with the features of used chemicals.
Safety measures and rules of corresponding chemicals.
Appropriate first-aid measures after being hurt, such as eyes cleaning.
